A Travellerspoint blog

Plush toy testing standard(2)

stuffed animals

3. Manual quality inspection: (finish inspection is carried out according to manual quality standards)
Handicraft is the key process of toy production. It is the transitional stage of toys from semi-finished products to finished products. It determines the image and quality of toys. Quality inspection personnel at all levels must strictly inspect the following.
1) Eyes:
A. Check whether the eyes used are correct, whether the eye quality meets the standard, and any flaws in the eyes, blisters, defects, and scratches cannot be used;
B. Check whether the eye pads are matched, too big or too small to accept;
C. Understand the correct position of the eye in the toy. Any high or low eye or wrong eye distance is not acceptable;
D. Adjust the best strength of the eye-fixing machine when ordering the eye, and do not make the eye crack or loose;
E. Any eye must be able to withstand the tension of 21LBS.
2) Set the nose:
A. Check if the nose used is correct, whether the surface is damaged or not, and whether there is any deformation;
B. The position is placed correctly, the position is wrong or the distortion is not acceptable;
C. Adjust the best strength of the eye-fixing machine, and the surface of the nose should not be damaged or loosened due to improper force;
D. The pulling force should meet the requirements and must withstand the pulling force of 21LBS.
3) Hot melt:
The sharp part of the tip of the eye and the nose must be hot-melted, generally requiring hot melt from the tip to the end;
B, incomplete heat fusion or hot melt over the head (melting the gasket) is unacceptable;
C. Be careful not to burn other parts of the toy during the hot melt.
4) Filling cotton:
A. The overall requirement for filling cotton is that the image is full and the hand feels soft;
B. Filling the cotton must reach the required weight, insufficient filling or unacceptable parts are not acceptable;
C. Pay attention to the filling of the head as the focus, and the cotton filling of the mouth must be strong, full and prominent;
D. The cotton filling in the corners of the toy body cannot be missed;
E. Where the standing toy, the four-legged cotton should be firm and powerful, and there should be no feeling of soft collapse;
F. All the toys that stand up, the buttocks and the waist are filled with cotton as the focus, so be sure to sit still. If you are not stable, you should use the real cotton, otherwise, you will not accept it;
G. Filling the cotton can not deform the toy, especially the position of the hands and feet, the angle and direction of the head;
H. The size of the toy after filling with cotton must be the same as that of the signing, and it is not allowed to be smaller than the signing. This is the focus of checking the fullness;
I. All cotton-filled toys (Holiday plush toy manufacturer) must be checked and continually improved to strive for perfection. Any shortcomings that do not meet the signing are not acceptable;
J. If there is a phenomenon of explosion and yarn removal after being filled, it is a non-conforming product.
5) Slotted bristles:
A. All seams must be tight and flat. No holes or loose mouth are allowed. The inspection method can be inserted into the seam with a ballpoint pen. It can't be inserted, and there is no gap outside the mouth.
B. The stitch length at the time of seaming is not less than 10 stitches per inch;
C. The knotted knot at the time of the seam shall not be exposed to the outside;
D. It is not allowed to see cotton oozing out from the seam after the seam;
E. The bristles must be clean and thorough, and no bald bands are allowed, especially in the corners of the hands and feet;
F. Do not use too much force when brushing thin plush, so that the plush brush is broken;
G. When bristles, other objects (such as eyes and nose) cannot be damaged. The objects around the brush must be covered by a hand and then bristled.
6) Hanging line:
A. Determine the hanging method of the eyes, mouth, and head and the position of the hanging line according to the customer's regulations and the requirements for signing;
B. The hanging wire shall not deform the shape of the toy, especially the angle and direction of the head;
C, the hanging line of both eyes must be evenly applied, and the depth of the eyes may not be different due to uneven force, and the direction is different;
D. The threaded knot after hanging the wire shall not be exposed to the outside of the body;
E. After hanging the wire, cut off all the thread ends of the toy;
F. The “Triangle Suspension Method” currently widely used;
G. Carrying the needle according to other requirements of the customer;
H. The expression and shape of the toy after hanging the needle should basically be consistent with the signing. It is found that there are deficiencies that should be seriously improved until it is completely the same as the signing.
7) Accessories:
A. According to the requirements of the customer and the shape of the contract, various accessories are ordered, and it is not acceptable to find that it is inconsistent with the signing;
B, all kinds of hand-made accessories, including bow ties, ribbons, buttons, flowers, etc. must be fixed on the line, not loose;
C. All accessories must withstand the tension of 4LBS. The quality inspector must always check whether the tension of the toy accessories is satisfactory.
8) Playing cards:
A. Check whether the tag is correct and whether the various tags required for the goods are complete;
B. Check the number of the computer card, the price card and the price for errors;
C. Understand the correct card number, the position of the gun and the order of the tag;
D. All the glue needles for guns, the head and tail of the glue needle must be exposed outside the toy body, and should not remain in the body;
E. Toys with display boxes and color boxes must understand the correct placement method of the toys and the position of the plastic needles into the guns.
9) Hair dryer:
The duty of the hair dryer is to blow off the fluff and plush of the toy. Hair blowing work requires clean, comprehensive and thorough, especially the easy-to-stick haircloth, electronic velvet material and the ear and face of the toy.
10) Probe machine:
A. Before using the probe machine, it is necessary to test the functional range of the metal object with normal;
B. When using the probe machine, all parts of the toy must be rolled back and forth on the probe machine. If the probe machine makes a sound and lights up red, the toy must be taken off immediately, the cotton is taken out, and the probe machine is separately passed until it is found. Metal object
C. Toys that have passed the probe and toys that have not passed must be clearly marked and marked;
D. Every time you use the probe machine, you must carefully fill in the “Probe Machine Usage Record Form”.
11) Supplement:
All manual personnel must keep their hands clean and do not stick oil and oil on the toys, especially white plush(China stuffed animal manufacturers). It is unacceptable that the toy is dirty.
Kaida stuffed animals manufacturers, Custom stuffed animal, Fruit plush toy manufacturer, www.stuffedanimalmanufacturers.com/fruit-plush-toys

Posted by stuffed01 21:24 Archived in China Tagged animal stuffed

Email this entryFacebookStumbleUpon

Table of contents

Be the first to comment on this entry.

This blog requires you to be a logged in member of Travellerspoint to place comments.

Login